Case Study: Revolutionizing Knowledge Access with AI in Global Manufacturing

Industry: Manufacturing
Focus Area: Data & AI | Knowledge Management | Process Optimization
Quick Overview
A global manufacturing leader faced growing challenges with data fragmentation and inefficient document retrieval across departments. To address this, they implemented an AI-powered knowledge retrieval platform that unified access, streamlined workflows, and enabled faster, smarter decision-making.
Key Outcomes:
- ⏱️ 3 hours saved per week per team member by eliminating manual document searches
- 📈 65% improvement in the relevancy of retrieved search results
About the Client
The client is a multi-national manufacturing conglomerate, with a diverse portfolio spanning technology, industrial solutions, and financial services. Operating in highly regulated and data-intensive sectors, the company required a secure, scalable, and intelligent knowledge management system to boost productivity and agility.
Challenges
The client’s teams struggled with:
- Siloed information stored across various platforms and departments
- Manual, time-consuming searches for technical documents, compliance materials, and internal communications
- Lack of contextual connections between documents, limiting insight and slowing decisions
- Poor collaboration due to inconsistent access to critical knowledge assets
These inefficiencies led to slower innovation, operational delays, and reduced cross-functional alignment.

AI-Driven Solution
The client implemented a custom-built AI-powered knowledge retrieval system designed to unify, contextualize, and securely deliver information across the organization.
Core Components:
- 🔄 Multi-source Data Ingestion
- ETL pipelines consolidated unstructured and structured data across platforms for centralized access
- 🧠 Vector-Based Indexing
- Utilized advanced document embeddings for semantic search and contextual understanding
- 🔐 Secure Retrieval with RAG-Based AI
- On-premises Retrieval-Augmented Generation (RAG) models ensured sensitive data stayed protected
- Role-based access maintained strict data governance
- 📊 AI-Powered Insight Generation
- Delivered traceable summaries and citations for better transparency and trust in retrieved results
- 🎯 Intent-Aware Search Interface
- Automatically identified user intent and routed queries to the most relevant content with minimal clicks
Results & Business Impact
The AI knowledge platform delivered tangible benefits across teams and functions:
- ✅ Productivity Gains: Employees reclaimed 3+ hours per week previously spent searching for documents
- ✅ Improved Relevancy: AI matched queries with higher precision, reducing frustration and errors
- ✅ Stronger Collaboration: Cross-departmental access to a single source of truth enabled aligned decision-making
- ✅ Accelerated Innovation: Engineers and product teams accessed real-time data insights faster, improving execution timelines
Conclusion
This case demonstrates how a smart, unified knowledge retrieval platform powered by AI can transform operations in large-scale manufacturing. By connecting fragmented data sources and delivering secure, contextual information, the client fostered a more agile, efficient, and insight-driven enterprise.